Jannis Saelzer M.Sc.

• Effiziente Modellierung der Spanbildung im orthogonalen Schnitt durch Verwendung isogeometrischer Analyse und moderner Methoden der Material­charakteri­sierung

• Grundlegende Untersuchungen zum Reibungskontakt in der Wirkzone bei der spanenden Bearbeitung

• Voll gekoppelte Fluid-Struktur-Kontakt-Simulationen zum Verständnis der Vorgänge in den Kontaktzonen beim Orthogonalschnitt unter KSS (zugehörig SPP 2231 - FLUSIMPRO)

Sadeghieh M.; Saelzer, J.; Hosseini, A.; Kishawy, H.; Biermann, D.
Look-ahead stress-oriented trajectory planning to improve the strength of fused filament fabricated parts
CIRP Journal of Manufacturing Science and Technology 61 (2025), S. 249-267

Bai, T., Wang, C.,Yu, G., Kolmanovskyi, M., Saelzer, J., Kizaki, T., Biermann, D., Fang, Z.
Towards understanding the surface strengthening mechanism in negative rake angle cutting of additively manufactured stainless steel
CIRP Annals 75 (2025)
https://doi.org/10.1016/j.cirp.2025.04.071

Krumme, E., Donnerbauer, K., Saelzer, J., Zabel, A., Walther, F.
Numerical chip formation simulations of AISI 304 steel with varying cutting tools
Procedia CIRP 133 (2025), S. 132-137.
https://doi.org/10.1016/j.procir.2025.02.024

Baumann, I., Zajaczkowski, J., Aravind Kada, M., Kensy, D., Tillmann, W., Kipp, M., Saelzer, J., Biermann, D., Sipura, M., Piljic, N.
Plasma Sprayed Wear-Resistant, Low-Friction, and Non-Stick Quasicrystalline Al-Cu-Fe Coatings
Proceedings of the ITSC 2025. Thermal Spray 2025: Proceedings from the International Thermal Spray Conference. Vancouver, Canada, S. 105-111.
https://doi.org/10.31399/asm.cp.itsc2025p0105

Saelzer, J., Polus, G., Meijer, A.L., Wolf, T., Gerken, J.F., Baumann, J., Zabel, A., Biermann, D., Sipura, M., Piljic N.
Quasicrystal-enriched fluids as lubricants for machining processes
Journal of Manufacturing Processes 143 (2025), S. 86-95
https://doi.org/10.1016/j.jmapro.2025.04.023

Polus, G.; Saelzer, J.; Zabel, A.; Biermann, D.
Investigations of Burr Formation in Single Point Planing with Varying Uncut Chip Thickness
20th CIRP Conference on Modeling of Machining Operations, Procedia CIRP, 133 (2025), S. 221 - 226
DOI: https://doi.org/10.1016/j.procir.2025.02.039

Volke, P; Saelzer, J; Zabel, A; Biermann, D.
Influence of cutting tool coating on rake and flank face temperatures by operando pyrometric temperature measurement during orthogonal turning of AISI 316L
Wear (2025) doi.org/10.1016/j.wear.2025.205848

Brock, S.; Pleskun, H.; Polus, G.; Saelzer, J.;  Biermann, D.; Bruemmer, A.
Investigations to reduce rarefied gap flows within positive displacement vacuum pumps by utilising surface structures
IOP Conference Series: Materials Science and Engineering 132 (2024), International Conference on Screw Machines 2024 Dortmund, Germany
DOI: 10.1088/1757-899X/1322/1/012021

Grimm, C.; Menze, C.; Saelzer, J.; Sauer, F.; Eisseler, R.; Möhring, H.-C.; Schulze, V.; Zabel, A.; Uhlmann, E.
Reproducibility analysis for different numerical models and experimental setups in dry orthogonal cutting of AISI 4140 steel
Procedia CIRP, 128 (2024), S. 650-655. https://doi.org/10.1016/j.procir.2024.04.018

Biermann, D.; Saelzer, J.; Bergmann, B.; Schenzel, J.; Menze, C. J.; Gerken, J. F.; Wolf, T; Denkena, B.; Möhring, H.-C.; Zabel, A.
Fundamental characterization of lubrication effects through various cooling lubricants in the chip formation zone
Production Engineering – Research and Development (2024). https://doi.org/10.1007/s11740-024-01303-0

Polus, G.; Saelzer, J.; Brock, S.; Pleskun, H.; Biermann, D.; Brümmer, A.:
Experimental and simulative investigations of burr formation in planing of AISI 1045
The International Journal of Advanced Manufacturing Technology (2024). DOI: http://dx.doi.org/10.1007/s00170-024-14150-1

Brock, S.; Pleskun, H.; Polus, G.; Saelzer, J.; Biermann, D.; Brümmer, A.
Potential von Oberflächenstrukturen zur Reduktion von Vakuumspaltströmungen
Prozesstechnik und Komponenten 64 (2024), S. 46-52

Iqbal, A.; Saelzer, J.; Nauman, M. M., Biermann, D.
Milling of nickel-based superalloys using throttle cryogenic cooling and micro-lubrication
Materials Research Proceedings 41 (2024), S. 2093-2102. https://doi.org/10.21741/9781644903131-231

Alammari, Y.; Weng, J.; Saelzer, J.; Biermann, D.
Transient Temperature at Tool–Chip Interface during Initial Period of Chip Formation in Orthogonal Cutting of Inconel 718
Materials 17(10), (2024) 2232 https://doi.org/10.3390/ma17102232

Iqbal, A.; Saelzer, J.; Ali, K.; Biermann, D.; Sicking, M.;  Abu Bakar, M. S.; Khan, A. M.; Naumann, M. M.
Investigations on pulsed and continuous supply of a cryogenic medium in milling of Waspaloy and Inconel 718 under various lubri-cooling environments
International Journal of Advanced Manufacturing Technology 132, (2024), S. 3027-3046  https://doi.org/10.1007/s00170-024-13505-y

Weng, J.; Saelzer, J.; Brock, G.; Ostermann, N.; Grimm, T.; Sehrt, J. T.; Xu, D.; Zhuang, K.; Biermann, D.
On machining-induced surface integrity of Inconel 718 fabricated by powder bed fusion
Journal of Materials Processing Technology 328 (2024), 118406 https://doi.org/10.1016/j.jmatprotec.2024.118406

Volke, P.; Courbon, C.; Krumme, E.; Saelzer, J.; Rech, J.; Biermann, D.
Frictional behaviour of coated carbide tools and AISI 316L when using translational and rotatory relative movement considering dry and lubricated conditions
CIRP Journal of Manufacturing Science and Technology 51 (2024), S. 36–46 https://doi.org/10.1016/j.cirpj.2024.03.011

Liao, Z.; Schoop, J. M.; Saelzer, J.; Bergmann, B.; Priarone, P. C.; Splettstößer, A.; Bedekar, V. M.;  Zanger, F.; Kaynak, Y.
Review of current best-practices in machinability evaluation and understanding for improving machining performance
CIRP Journal of Manufacturing Science and Technology 50 (2024), S. 151-184 https://doi.org/10.1016/j.cirpj.2024.02.008

Krumme, E.; Saelzer, J.; Zabel, A.:
Fließspannung hoch dynamisch charakterisieren
maschinenbau 4 (2024) 1, S. 10-15 https://doi.org/10.1007/s44029-024-1158-8

Volke, P.; Saelzer, J.; Paulsen, T.; Biermann, D.
Bohrbearbeitung von gesintertem Hartmetall
Diamond Business 1 (2024), S. 30-35 ISSN 1619-5558

Iqbal, A.; Saelzer, J.; Abu Bakar, M. S.; Biermann, D.; Khan, A. M.; Sicking, M.; Nauman, M. M.
Side-milling of Incoloy 825 under pulsed and continuous modes of cryogenic cooling
Journal of Manufacturing Processes, 104 (2023), 246-256
https://doi.org/10.1016/j.jmapro.2023.09.010

Saelzer, J.; Berger, S.; Zabel, A.; Biermann, D.
Experimental Based Chip Formation Simulation for Cold Work Steel AISI D2
Procedia CIRP, 118 (2023), 543-548
https://doi.org/10.1016/j.procir.2023.06.093

Weng, J.; Schmidt, R.; Saelzer, J.; Sicking, M.; Zhuang, K.; Biermann, D.; Schmid, L.:
Towards understanding the wear mechanisms of turning with FreeTurn, Wear 526-527 (2023)
https://doi.org/10.1016/j.wear.2023.204951.

A. Zabel, J. Saelzer, S. Elgeti, Y. Alammari, S. Berger und D. Biermann
Fundamental tribological effects in lubricated cutting processes
CIRP Annals (2023) DOI: 10.1016/j.cirp.2023.04.045

Alammari, Y.; Saelzer, J.; Berger, S.; Iovkov, I.; Biermann, D.
Initial Period of Chip Formation: Observations Towards Enhancing Machining Sustainability.
Kohl, H., Seliger, G., Dietrich, F. (eds) Manufacturing Driving Circular Economy. GCSM 2022. Lecture Notes in Mechanical Engineering. Springer, Cham. (2023) https://doi.org/10.1007/978-3-031-28839-5_22

Lee, J.; Elgeti, S.; Saelzer, J.; Zabel, A.; 
Development and Validation of a Micro-Tribology Model for the Chip Formation Zone
Procedia CIRP, 117 (2023), 317-322. https://doi.org/10.1016/j.procir.2023.03.054

Malakizadi, A.; Saelzer, J.; Berger, S.; Alammari, Y; Biermann, D.;
A physics-based constitutive model for machining simulation of Ti-6Al-4V titanium alloy
Procedia CIRP, 117 (2023), 335-340. https://doi.org/10.1016/j.procir.2023.03.057

Brock, G.; Saelzer, J.; Biermann, D.;
Finite element analysis of the surface finishing of additively manufactured 316L stainless steel by ball burnishing
Procedia CIRP, 117 (2023), 287-292. https://doi.org/10.1016/j.procir.2023.03.049  

Wolf, T.; Fast, M.; Saelzer, J.; Brock, G.; Biermann, D., Turek, S.
Modeling and validation of a FEM chip formation simulation to expand the numerical work on discontinuous drilling of Inconel 718
Procedia CIRP 117 (2023), S. 32-37, 19th CIRP Conference on Modeling of Machining Operations,https://doi.org/10.1016/j.procir.2023.03.007

Volke, P.; Brock, G.; Berger, S.; Saelzer, J.; Nickel, J.; Biermann, D.:
Sustainable Production of Rotationally Symmetrical Components: Approaches to Resource Saving on Tool and Workpiece.
Conference Proceedings ASME2022 - International Mechanical Engineering Congress and Exposition (IMECE) (2023) 2B, ISBN: 978-0-7918-8664-9, https://doi.org/10.1115/IMECE2022-FM2B 

Weng, J.; Saelzer, J.; Berger, S.; Zhuang, K.; Bagherzadeh, A.; Budak, E.; Biermann, D.;
Analytical and experimental investigations od rake face temperature considering temperature-dependent thermal properties
Journal of Materials Processing Technology, 314 (2023), 117905. https://doi.org/10.1016/j.jmatprotec.2023.117905

Berger, S.; Brock, G.; Saelzer, J.; Biermann, D.
Avoiding process vibrations by suppressing chip segmentation during machining of aerospace alloy Ti6Al4V
Procedia CIRP, 115 (2022), S. 89-94. https://doi.org/10.1016/j.procir.2022.10.055

Volke, P.; Saelzer, J.; Biermann, D.
Reibungscharakterisierung bei der Zerspanung von 1.4404
wt Werkstattstechnik online 112 (2022) 6, S. 436-441 (Begutachteter Artikel), doi: 10.37544/1436-4980-2022-06-88

Gerdes, L.; Berger, S.; Saelzer, J.; Franck, P.; Helwing, R.; Zabel, A.; Walther, F.;
Application-Oriented Digital Image Correlation for theHigh-Speed Deformation and Fracture Analysis of AISI 1045 and Ti6Al4V Materials
Applied Mechanics, 3 (2022), S. 1190-1205. https://doi.org/10.3390/applmech3040068

Iovkov, I.; Hensler, U.; Wolf, T.; Alammari, Y.; Saelzer, J.; Bücker, M.; Zabel, A.; Biermann, D.;
Optimierte Hartmetallwerkzeuge im Fokus der Nachhaltigkeit
maschinenbau, Das Schweizer Industriemagazin, Nr. 8 (2022), S. 8-11

Saelzer, J.; Zabel, A.; Poll, G.; Pape, F.; Liu, H.; Denkena, B.; Ellersiek, L.; Elgeti, S.; Lee, J.
Effizientes Schmieren der Spanbildungszone, Gezielter Einsatz von Kühlschmierstoffen zur tribologischen Optimierung von Zerspanprozessen
wt Werkstattstechnik online 112 (2022) 1/2, S. 44-49

Saelzer, J.; Thimm, B.;  Zabel, A.
Systematic in-depth study on material constitutive parameter identification for numerical cutting simulation on 16MnCr5 comparing temperature-coupled and uncoupled Split Hopkinson pressure bars
Journal of Materials Processing Technology 302 (2022) 117478 , doi: 10.1016/j.jmatprotec.2021.117478

Felinks, N.; Sarafraz, Y.; Saelzer, J.; Walther, F.; Biermann, D.
Influence of Temperature in Front Face Flow Drilling and Thread Forming of Lightweight Cast Alloys
Procedia CIRP, Volume 104 (2021), S. 780-785, doi: 10.1016/j.procir.2021.11.131

Iovkov, I.;  Saelzer, J.; Alammari, Y.; Bücker, M.; Wolf, T.; Biermann, D.
Ressourcenschonender Einsatz von Hartmetallwerkzeugen für die energieeffiziente Zerspanung
Pulvermetallurgie – nachhaltige Lösungen und neue Märkte, Tagungsband 39.Hagener Symposium, Fachverband Pulvermetallurgie (2021), S.293-318, Fachbeitrag mit wissenschaftlicher Qualitätssicherung

Alammari, Y.; Iovkov, I.; Saelzer, J.; Wolf, T.; Biermann, D.
Adhesion of Inconel 718 on Uncoated Tungsten Carbide Inserts in Interrupted Orthogonal Machining under MQL
Procedia CIRP, 103 (2021), S. 194-199, ISSN 2212-8271, doi: 10.1016/j.procir.2021.10.031

Afrasiabi, M.; Saelzer, J.; Berger, S.; Iovkov, I.; Klippel, H.; Röthlin, M.; Zabel, A.; Biermann, D.; Wegener, K.
A Numerical-Experimental Study on Orthogonal Cutting of AISI 1045 Steel and Ti6Al4V Alloy: SPH and FEM Modeling with Newly Identified Friction Coefficients
Metals, 11 (2021), S. 1683, doi: 10.3390/met11111683

Saelzer, J.; Alammari, Y.; Zabel, A.; Biermann, D.; Lee, J.; Elgeti, S.
Characterisation and modelling of friction depending on the tool topography and the intermediate medium
Procedia CIRP, 102 (2021), S. 435-440, doi: 10.1016/j.procir.2021.09.074

Berger, S.; Saelzer, J.; Brock, G.; Iovkov, I.; Zabel, A.; Biermann, D.
Werkzeug- und Prozessentwicklung im Zeitalter der Digitalisierung
maschinenbau, 1 (2021) 3, S. 8-11 doi: 10.1007/s44029-021-0049-5

Saelzer, J.; Berger, S.; Iovkov, I.; Zabel, A.; Biermann, D.
Modelling of the friction in the chip formation zone depending on the rake face topography
Wear 66 (2) (2021), S. 203802, DOI: 10.1016/j.wear.2021.203802

Saelzer, J.; Berger, S.; Zabel, A.; Biermann, D.
Spanbildungssimulation mit variierendem Reibungsmodell
VDI-Z, 163 (2021) 03, S. 33-35, ISSN 0042-1766 , doi: 10.37544/0042-1766-2021-03-33

Alammari, Y.; Iovkov, I.; Berger, S.; Saelzer, J.; Biermann, D.
Adhesion area estimation using backscatter image gray level masking of uncoated tungsten carbide tools
Wear, (2021), doi: 10.1016/j.wear.2021.203666

Berger, S.; Saelzer, J.; Biermann, D.
Gezielte Begrenzung der Spandickenschwankungen
wt-online, 110 (2020) 11-12, S. 806-810

Berger, S.; Saelzer, J.; Zabel, A.; Biermann, D.
Temperaturmessung an Span und Werkzeug
Industrial Quality - Testen, Prüfen, Messen, Sonderausgabe, Kuhn Fachverlag, Villingen-Schwenningen, (2020), S. 9-10, ISSN 2190-3107

Saelzer, J.; Berger, S.; Zabel, A.; Biermann, D.
Untersuchung der Reibung in der Spanbildungszone bei der Zerspanung von C45 mit unterschiedlich präparierten Hartmetallwerkzeugen
WB Werkstatt + Betrieb, (2020) 6, S. 18

Saelzer, J.; Berger, S.; Iovkov, I.; Zabel, A.; Biermann, D.
In-situ measurement of rake face temperatures in orthogonal cutting
CIRP Annals, 69 (2020) 1, S. 61-64, doi: /10.1016/j.cirp.2020.04.021

Saelzer, J.; Zabel, A.; Biermann, D.
Experimental Analysis of the Friction Behaviour in Cutting
In: Production at the leading edge of technology - Proceedings of the 9th Congress of the German Academic Association for Production Technology (WGP), 30.9.-2.10. 2019, Hamburg, Hrsg.: Wulfsberg, J. P.; Hintze, W.; Behrens, B.-A., Springer Vieweg, ISBN 978-3-662-60416-8, S. 297-305, doi: 10.1007/978-3-662-60417-5

Berger, S.; Saelzer, J.; Iovkov, I.; Tiffe, M.; Biermann, D.
Neuartige Methoden zur Messung der Spanflächentemperatur
Ingenieurspiegel, 3 (2019), S. 13-15, ISSN 1868-5919

Tiffe, M.; Saelzer, J.; Zabel, A.
Analysis of mechanisms for chip formation simulation of hardened steel
Procedia CIRP, 82 (2019), S. 71-76, doi: /10.1016/j.procir.2019.04.167

Tiffe, M.; Aßmuth, R.; Saelzer, J.; Biermann, D.
Investigation on cutting edge preparation and FEM assisted optimization of the cutting edge micro shape for machining of nickel-base alloy
Production Engineering, 13 (2019) 214, S. 459-467, doi: 10.1007/s11740-019-00900-8

Krumme, E.; Donnerbauer, K.; Saelzer, J.; Zabel, A.; Walther F.
Numerical chip formation simulations of AISI 304 steel with varying cutting tools
20th CIRP Conference on Modeling of Machining Operations, 22.-23.05.2025, Mons, Belgien

Volke, P; Saelzer, J; Zabel, A; Biermann, D.
Influence of cutting tool coating on rake and flank face temperatures by operando pyrometric temperature measurement during orthogonal turning of AISI 316L
25th International Conference on Wear of Materials (WOM), 13.04-17.04, Sitges (Spanien)

Biermann, D.; Kipp, M.; Saelzer, J.; Gerken, J.F.; Felinks, N.; Tsagkir Dereli, T.; Schmidt, N.; Peters, J.: 
New Developments for Sustainable and Economical Machining
Chalmers MCR´s 20th Anniversary Seminar, 12.12.-13.12.2024, Göteborg

Saelzer, J.; Polus, G.; Zabel, A.; Biermann, D.:
Simulation-based development of burr-inhibiting tools for micro-planing processes.
73rd CIRP General Assembly, 18.-24.08.2023, Thessaloniki (Griechenland)

Zabel, A.; Saelzer, J.; Elgeti, S.; Alammari, Y.; Berger, S.; Biermann, D.:
Fundamental tribological effects in lubricated cutting processes.
72nd CIRP General Assembly, 20-26.08.2023, Dublin (Irland)

Brock, G.; Saelzer, J.; Biermann, D.:
Finite element analysis of the surface finishing of additively manufactured 316L stainless steel by ball burnishing.
19th CIRP Conference on Modeling of Machining Operations, 31.05. – 02.07.2023, Karlsruhe

Wolf, T.; Fast, M.; Saelzer, J.; Brock, G.; Biermann, D., Turek, S.
Modeling and validation of a FEM chip formation simulation to expand the numerical work on discontinuous drilling of Inconel 718
19^th CIRP Conference on Modeling of Machining Operations, 31.05. – 02.07.2023, Karlsruhe

Saelzer, J.; Sicking, M.; Zabel, A.; Biermann, D.:
Cryogenic minimum quantity lubrication for challenging drilling operations
CIRP Winter Meeting, 22-24.02.2023, Paris, Frankreich

Volke, P.; Brock, G.; Berger, S.; Saelzer, J.; Nickel, J.; Biermann, D.:
Sustainable Production of Rotationally Symmetrical Components: Approaches to Resource Saving on Tool and Workpiece.
ASME2022 International Mechanical Engineering Congress and Exposition (IMECE), 30.10-03.11.2022, Columbus, Ohio, USA

Saelzer, J.; Wolf, T.; Lee, J.; Gerken, J. F.; Fast, M.; Canini, D.; Zabel, A.; Elgeti, S.; Biermann, D.; Eberhard, P.; Turek, S.:
Effizientes Kühlen, Schmieren und Transportieren – Gekoppelte mechanische und fluid-dynamische Simulationsmethoden zur Realisierung effizienter Produktionsprozesse.
31. KühlSchmierStoffForum, Fellbach, 03.-04.11.2022

Saelzer, J.; Berger, S.; Zabel, A.; Biermann, D.:
Experimental Based Chip Formation Simulation for Cold Work Steel
AISI D2. 16^th CIRP International Conference on Intelligent Computation in Manufacturing Engineering, Online-Conference, 13.-15.07.2022

Saelzer, J.; Volke, P.; Berger, S.; Zabel, A.; Biermann, D.:
Reibung, Schmierung und Verschleiß von Hartmetallwerkzeugen – Die Tribologie der Spanbildungszone
Sitzung des VDI-Fachausschuss 107 „Schneidstoffanwendungen“ (Gesellschaft Produktion und Logistik), Dortmund, 01.09.2022

Berger, S.; Brock, G.; Saelzer, J.; Biermann, D.
Avoiding process vibrations by suppressing chip segmentation during machining of aerospace alloy Ti6Al4V
10th CIRPe - 10th global web conference, 25.-27.10.2022, Online

Iovkov, I.;  Saelzer, J.; Alammari, Y.; Bücker, M.; Wolf, T.; Biermann, D.
Ressourcenschonender Einsatz von Hartmetallwerkzeugen für die energieeffiziente Zerspanung
39. Hagener Symposium – Pulvermetallurgie – nach­hal­ti­ge Lö­sun­gen und neue Märkte, 26.11.2021, Hagen

Saelzer, J.; Alammari, Y.; Zabel, A.; Biermann, D.; Lee, J.; Elgeti, S.
Characterisation and modelling of friction depending on the tool topography and the intermediate medium
18th CIRP Conference on Modelling of Machining Operations, 17.06.2021, Online-Konferenz

Saelzer, J.; Berger, S.; Iovkov, I.; Zabel, A.; Biermann, D.
Modelling of the friction in the chip formation zone depending on the rake face topography
23rd International Conference on Wear of Materials, 29.04.2021, Online

Biermann, D.; Özkaya, E.; Bücker, M.; Saelzer, J.; Berger, S.
Werkzeug- und Prozessentwicklung im Zeitalter der Digitalisierung
Schwer zerspanbare Werkstoffe in der industriellen Praxis, 02.03.2021, Online

Saelzer, J.
Simulative Optimierung der Schneidkantenmikrogestalt für das Bohren und das Fräsen
CENIT Simulation User Days - DEFORM Machining Workshop, 23.05.2019, Stuttgart

Saelzer, J.; Tiffe, M.; Zabel, A.
Analysis of mechanisms for chip formation simulation of hardened steel
17th CIRP Conference on Modelling of Machining Operations, 12.-14.06.2019, Sheffield

Saelzer, J.; Zabel, A.; Biermann, D.
Experimentelle Analyse des Reibungsverhaltens in der Spanbildungszone
9th Congress of the German Academic Association for Production Technology (WGP), 30.09.2019, Hamburg

Saelzer, J.; Zabel,A.; Biermann, D.
Reibungscharakterisierung und -modellierung in Abhängigkeit der Spanflächentopografie
CENIT Simulation User Day - DEFORM Machining Workshop, 03.03.2020, Stuttgart